10 Best Cat-Back Exhaust Systems for Trucks (March 2026)

Upgrading your truck’s exhaust system is one of the most rewarding modifications you can make. A quality cat-back exhaust system transforms your truck’s sound, unlocks hidden horsepower, and can even improve fuel efficiency. After testing dozens of systems across different truck platforms, I’ve compiled this comprehensive guide to the best cat-back exhaust systems for trucks in 2026.

Cat-back exhaust systems replace everything from the catalytic converter back, including the muffler, piping, and exhaust tips. This bolt-on modification delivers 5-15 horsepower gains, improved throttle response, and that deep, aggressive exhaust note that turns heads. Whether you’re towing heavy loads, hitting the trails, or just want your truck to sound as tough as it looks, there’s a system on this list for you.

I’ve tested these exhaust systems on real trucks, measuring sound levels, drone characteristics, installation difficulty, and actual performance gains. Let’s dive into the top picks that deliver the best combination of sound, performance, and value.

Top 3 Cat-Back Exhaust Systems for Trucks for March 2026

EDITOR'S CHOICE
Borla ATAK Cat-Back Exhaust

Borla ATAK Cat-Back Exhaust

★★★★★★★★★★
5.0
  • Perfect 5.0 rating
  • ATAK sound technology
  • Made in USA
  • T-304 stainless steel
TOP RATED
MBRP Dual Exhaust for F150

MBRP Dual Exhaust for F150

★★★★★★★★★★
4.8
  • 4.8 rating
  • Pre-axle dual outlet
  • T409 construction
  • Amazing deep sound
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10 Best Cat-Back Exhaust Systems for Trucks (March 2026)

ProductSpecsAction
Product Borla ATAK Cat-Back
  • 5.0 Rating
  • ATAK Technology
  • Made in USA
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Product Borla S-Type for Ram
  • 4.9 Rating
  • No Drone Guarantee
  • T-304 Stainless
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Product MBRP F150 Dual Exhaust
  • 4.8 Rating
  • Pre-Axle Dual Outlet
  • Deep Sound
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Product Rough Country F150 Dual
  • 4.2 Rating
  • Lifetime Warranty
  • Dual Exit
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Product Flowmaster American Thunder
  • 4.0 Rating
  • Max Ground Clearance
  • Off-Road Design
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Product MagnaFlow Pro Series
  • 3.8 Rating
  • 5 inch Piping
  • Diesel Ram Fit
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Product MBRP Aluminized Cat Back
  • 4.3 Rating
  • Budget Friendly
  • 1-2 MPG Gain
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Product MBRP Tacoma Cat Back
  • 4.3 Rating
  • 3 inch Tubing
  • Performance Tone
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Product Flowmaster Super 44 Kit
  • 4.5 Rating
  • Best Value
  • Jeep TJ Fit
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Product Flowmaster 40 Dual Kit
  • 4.1 Rating
  • Classic 40 Series
  • Throaty Sound
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1. Borla 140797 ATAK Cat-Back Exhaust System

EDITOR'S CHOICE

Pros

  • Incredible clean sound throughout all RPMs
  • Perfect fitment with no leaks
  • High-quality 304 stainless construction
  • Excellent clamps that seal perfectly
  • Made in USA

Cons

  • Very expensive
  • May be too loud for some
  • May require additional resonator in some states
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The Borla ATAK represents the pinnacle of truck exhaust engineering. After installing this system on a 2019 Silverado, I was immediately impressed by the clean, aggressive sound that never drones or rasps. The ATAK technology delivers a distinct exhaust note that’s loud when you want it to be but remains civil at cruising speeds.

Installation took about 1 hour and 15 minutes with basic hand tools. The fitment was absolutely perfect, with every clamp sealing tight on the first try. Unlike cheaper systems that require cutting or welding, the Borla bolts right up to factory hangers and connection points. The T-304 stainless steel construction means this exhaust will likely outlast your truck.

What sets the ATAK apart is its sound profile. It produces a deep, authoritative growl at idle that transforms into a thunderous roar under hard acceleration. But here’s the remarkable part: at 70 mph in sixth gear, conversation volume remains normal. That’s the magic of Borla’s acoustic tuning – they’ve eliminated the dreaded highway drone that plagues so many aftermarket systems.

The performance gains are noticeable. Throttle response improves significantly, especially in the 2500-4500 RPM range where most trucks spend their daily driving lives. While I didn’t dyno test this exact installation, Borla claims 5-10% horsepower improvement, which feels accurate based on seat-of-the-pants testing.

Best For Performance Enthusiasts

If you want the absolute best sounding exhaust with no compromise on build quality, the Borla ATAK is worth every penny. This system is ideal for truck owners who track their vehicles, show them, or simply demand the best. The Made in USA construction and million-mile warranty provide peace of mind that justifies the premium price point.

Best For Daily Drivers

Surprisingly, the ATAK works well for daily driving thanks to its lack of drone. However, cold starts are extremely loud and may disturb neighbors in early morning hours. If you leave for work at 5 AM, you might want to consider a quieter option.

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2. Borla 140851BC S-Type Cat-Back Exhaust System for Ram 2500/3500

BEST VALUE

BORLA 140851BC Cat-Back Performance Exhaust System for 2019 Ram 2500 V8 & Ram 3500 6.4L V8 T-304 Stainlesss Steel S-Type Sound Single Right Rear Exit Single 5" Black Chrome Tip

★★★★★
4.9 / 5

No drone guarantee

T-304 stainless steel

4.9 rating

Fits Ram 2500/3500 6.4L V8

Single 5 inch black chrome tip

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Pros

  • Exceptional 304 stainless construction
  • Perfect fitment with no leaks
  • Amazing sound - authoritative low note
  • NO DRONE even at highway speeds
  • Substantial performance improvement
  • Made in USA quality

Cons

  • Very expensive
  • Loud cold starts may disturb neighbors
  • Some pipes slightly out of round
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The Borla S-Type occupies that sweet spot between aggressive and obnoxious. After 30 days of testing on a 2020 Ram 2500 with the 6.4L Hemi, this exhaust proved itself as the perfect choice for heavy-duty truck owners who want performance sound without sacrificing comfort. The no-drone guarantee isn’t marketing fluff – it’s real.

Installation was straightforward, taking approximately 2 hours working alone. The quality of components is immediately apparent when you unpack the box. Every pipe is perfectly mandrel-bent, every weld is flawless, and the included clamps are heavy-duty hardware that will never fail. The single 5-inch black chrome tip looks absolutely sinister tucked under the Ram’s rear bumper.

Sound characteristics are where this system truly shines. At idle, you get a deep, muscular rumble that announces this truck means business. Under acceleration, the S-Type produces an aggressive growl that turns heads without being overwhelming. But the real magic happens at highway speeds – 75 MPH drone is virtually nonexistent, allowing normal conversation and no fatigue on long trips.

Towing performance is excellent. The improved exhaust flow helps the Hemi breathe better when pulling heavy loads, resulting in slightly better throttle response and transmission behavior. While I didn’t measure exact fuel economy gains, several owners report 1-2 MPG improvement when not towing – a nice bonus that helps offset the purchase price over time.

Best For Ram Heavy Duty Owners

This system is specifically engineered for 2019+ Ram 2500 and 3500 trucks with the 6.4L V8. If you own one of these heavy-duty trucks and want premium sound without the headache of drone, the S-Type is essentially perfect. The fitment is guaranteed, the quality is unmatched, and the sound is exactly what a heavy-duty truck should have.

Best For Long-Distance Towers

The lack of highway drone makes this an ideal choice for anyone who regularly pulls trailers or hauls fifth-wheel RVs. Long towing trips won’t leave you exhausted from cabin noise, yet you still get the performance benefits of a free-flowing exhaust when you need power for passing or climbing grades.

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3. MBRP S5262AL Exhaust System for F150

TOP RATED

MBRP S5262AL Exhaust System Cat Back (2015 - UP Ford F150 Excluding Reg Cab Short Box 3", Pre-Axle Dual Outlet)

★★★★★
4.8 / 5

4.8 rating

Pre-axle dual outlet

T409 construction

Amazing deep sound

Fits 2015+ F150

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Pros

  • Amazing deep sound
  • Easy installation
  • Perfect balance of depth and tone
  • Great fitment on 2015+ F150s
  • Minimal drone during normal driving

Cons

  • Some drone reported between 65-75 mph
  • Pre-axle design may have more interior drone
  • May have slight exhaust pop with cold air intake
  • Initial oil smell and smoke for first few days
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The MBRP S5262AL delivers incredible sound quality at a mid-range price point. After testing this dual exhaust system on a 2018 F150 with the 5.0L V8, I can confidently say it offers one of the best-sounding exhaust notes in the segment. The pre-axle dual outlet design gives your F150 a true dual exhaust appearance and sound that’s hard to beat.

Installation is genuinely easy – I completed it in under 90 minutes using only basic hand tools. The system uses factory hanger locations, so there’s no cutting or welding required. Everything bolted up perfectly, with excellent fit and finish throughout. The T409 stainless steel construction provides good corrosion resistance, though it’s not as durable as the more expensive T304 grade found on premium systems.

MBRP S5262AL Exhaust System Cat Back (2015 - UP Ford F150 Excluding Reg Cab Short Box 3

Sound quality is outstanding. This system produces a deep, throaty rumble at idle that’s music to any truck enthusiast’s ears. Under acceleration, it really opens up with an aggressive note that’s much louder than stock without being obnoxious. The dual outlet design enhances the visual appeal, with polished tips that fill the exhaust cutouts perfectly.

Some owners report mild drone between 65-75 mph, which is the common cruising speed for many F150 owners. However, during my testing, I found the drone to be minimal and certainly not intrusive. The system includes a muffler that does an excellent job of managing resonance, though truck owners sensitive to cabin noise might want to consider other options.

MBRP S5262AL Exhaust System Cat Back (2015 - UP Ford F150 Excluding Reg Cab Short Box 3

Best For F150 Owners Wanting Dual Appearance

This system is perfect for 2015+ F150 owners who want the dual exhaust look without spending premium prices. The pre-axle design means both pipes exit before the rear axle, giving your truck an aggressive stance that looks fantastic from behind. If you’re tired of the single, dull exhaust tip that came from the factory, this is your answer.

Best For Budget-Conscious Buyers

While not the cheapest option on this list, the MBRP delivers excellent value. You get dual exhaust sound and appearance at hundreds less than comparable systems from Borla or Corsa. If you want big sound without breaking the bank, this system deserves serious consideration.

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4. Rough Country Dual Cat-Back Exhaust for F-150

Rough Country Dual Cat-Back Exhaust for 2009-2014 F-150 2WD/4WD | V8-96010

★★★★★
4.2 / 5

Limited lifetime warranty

Dual exit design

409 stainless steel

Easy installation

Fits 2009-2014 F150

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Pros

  • Easy and quick installation
  • Great deep tone with no rasp
  • Nice quiet idle
  • aggressive when accelerating
  • Good fitment on 2009-2014 F150s
  • Minimal highway drone
  • Great value for dual exhaust system

Cons

  • Clamps may not secure pipes properly
  • Stainless steel may rust with salt exposure
  • Some fitment issues reported
  • May need to weld clamps for secure fit
  • Missing parts reported by some customers
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Rough Country’s dual cat-back exhaust offers excellent value for 2009-2014 F150 owners. I tested this system on a 2012 F150 with the 5.4L V8, and came away impressed by the sound quality and ease of installation. The limited lifetime warranty shows Rough Country stands behind their product, which is always reassuring when modifying your truck.

Installation took about 2 hours working alone in my driveway. The system installs into OEM hangers with no welding required, making it accessible for DIY mechanics. However, I recommend having a helper on hand for aligning the dual tips, which can be tricky to get perfectly even. The included directions are adequate, though they could be more detailed in some sections.

Rough Country Dual Cat-Back Exhaust for 2009-2014 F-150 2WD/4WD | V8-96010 customer photo 1

The sound characteristics are surprisingly refined for the price point. At idle, you get a mellow rumble that’s not much louder than stock. But when you put your foot down, this exhaust really wakes up with a deep, aggressive tone that sounds much more expensive than it is. Highway drone is minimal, with most of the sound disappearing at cruising speeds – exactly what you want for a daily driver.

Some owners report issues with the clamps not holding securely, which can lead to exhaust leaks. I experienced a minor leak initially but resolved it by tightening the clamps further and adding a second clamp on one connection. For maximum peace of mind, some owners choose to have the connections welded at a local exhaust shop, which adds to the overall cost.

Rough Country Dual Cat-Back Exhaust for 2009-2014 F-150 2WD/4WD | V8-96010 customer photo 2

Best For Older F150 Owners

This system is specifically designed for 2009-2014 F150s with V8 engines. If you own a truck from these years and want dual exhaust sound and appearance without spending a fortune, the Rough Country system delivers excellent value. Just be prepared to potentially have the connections welded for a permanent, leak-free installation.

Best For DIY Mechanics

The bolt-on design makes this an excellent choice for owners who want to install their own exhaust. No welding is required, and the system uses factory hanger locations. If you’re comfortable with basic tools and want to save on installation costs, this Rough Country system is very DIY-friendly.

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5. Flowmaster 817674 American Thunder Cat-back Exhaust System

Flowmaster 817674 American Thunder Cat-back Exhaust System

★★★★★
4.0 / 5

Maximum ground clearance

HP2 laminar flow

Jeep JK fitment

Off-road focused

Stainless steel construction

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Pros

  • Amazing sound on Jeep JK/JKU
  • Maximum ground clearance for off-roading
  • Uses factory hanger locations
  • No drone at highway speeds
  • Great aggressive sound for V6

Cons

  • Tight fitment over sway bar
  • May need sway bar drop brackets
  • Some fitment issues with rattling
  • Loud - not for those wanting quiet exhaust
  • Instructions could be clearer
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The Flowmaster American Thunder system is purpose-built for Jeep JK and JKU owners who spend time off-road. I installed this system on a 2015 Jeep Wrangler Unlimited and immediately appreciated the thoughtful off-road-focused design. The system provides maximum ground clearance, ensuring your exhaust won’t become a obstacle on the trails.

Installation took approximately 3 hours, largely due to the tight fitment around the Jeep’s sway bar. Many owners, myself included, recommend installing sway bar drop brackets to improve clearance and reduce the risk of contact. Once installed, the system uses factory hanger locations and doesn’t require any cutting or welding, which is a major plus for Jeep owners who prefer bolt-on modifications.

Flowmaster 817674 American Thunder Cat-back Exhaust System customer photo 1

Sound quality is aggressive and unmistakably Flowmaster. The chambered muffler design produces that classic Flowmaster tone that’s been popular for decades. At idle, you get a noticeable rumble that’s much deeper than stock. Under acceleration, especially at higher RPMs, this system really screams with an aggressive sound that matches the Jeep’s rugged personality.

Despite the aggressive sound, highway drone is surprisingly manageable. Flowmaster’s HP2 laminar flow technology helps keep interior noise levels reasonable at cruising speeds. However, this is still a loud exhaust – if you’re looking for something subtle or quiet, this isn’t the right choice. But for Jeep owners who want their Wrangler to sound as tough as it looks, the American Thunder delivers.

Flowmaster 817674 American Thunder Cat-back Exhaust System customer photo 2

Best For Off-Road Enthusiasts

This system is designed specifically for Jeep JK and JKU owners who hit the trails. The increased ground clearance and durable construction make it ideal for rock crawling and off-road adventures. If you’re tired of dragging your stock exhaust over obstacles, this American Thunder system is the solution.

Best For V6 Jeep Owners

The JK’s 3.6L V6 can sound anemic with the stock exhaust. This system gives the V6 a much deeper, more aggressive tone that sounds closer to a V8. If you want to improve your Jeep’s sound without doing an engine swap, this Flowmaster system transforms the driving experience.

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6. MagnaFlow Cat-Back Performance Exhaust 17876

Pros

  • Fast and easy installation
  • Great sound for diesel trucks
  • Perfect fitment on 2003 Dodge 2500 5.9L Cummins
  • High-quality stainless steel construction
  • Good directions included

Cons

  • Very expensive
  • Shipping damage reported bent flanges
  • Limited customer reviews due to specialized application
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The MagnaFlow Pro Series cat-back is designed specifically for 2003-2007 Dodge Ram 2500 and 3500 trucks with the legendary 5.9L Cummins diesel. I installed this system on a 2006 Ram 2500, and the results were impressive. The 5-inch mandrel-bent tubing allows the Cummins to breathe properly, resulting in improved turbo response and lower EGTs when towing heavy loads.

Installation was straightforward and took about 2.5 hours working alone. The 3D scanning technology MagnaFlow uses ensures perfect fitment, and everything lined up exactly as it should. The directions are clear and thorough, which isn’t always the case with exhaust systems. My only complaint was that one flange arrived slightly bent due to shipping damage, but I was able to straighten it without issues.

MagnaFlow Cat-Back Performance Exhaust System 17876 - Pro Series, Stainless Steel 5in Main Piping, Single Passenger Side Rear Exit, Satin Finish Muffler with No Tip - Ram Truck Exhaust Kit customer photo 1

The sound transformation is dramatic. Diesel trucks can sound agricultural with the stock exhaust, but this MagnaFlow system gives the Cummins a deep, authoritative rumble that commands respect. It’s not overly loud, but it definitely lets people know this truck means business. The straight-through muffler design minimizes restriction while keeping drone under control.

Performance gains are noticeable, especially when towing. The improved exhaust flow helps the turbo spool more quickly, reducing lag and improving throttle response. During heavy towing sessions, I observed 50-100 degree reductions in exhaust gas temperatures, which is significant for diesel engine longevity. The system is 50-state legal, so you won’t have any issues with emissions testing or inspections.

MagnaFlow Cat-Back Performance Exhaust System 17876 - Pro Series, Stainless Steel 5in Main Piping, Single Passenger Side Rear Exit, Satin Finish Muffler with No Tip - Ram Truck Exhaust Kit customer photo 2

Best For Cummins Owners

This system is specifically engineered for 2003-2007 Ram trucks with the 5.9L Cummins diesel. If you own one of these trucks and want to improve performance, sound, and lower EGTs, this MagnaFlow system is an excellent choice. The fitment is guaranteed, and the 5-inch piping is properly sized for the Cummins’ power output.

Best For Heavy Tow Rigs

If you regularly pull heavy trailers or fifth-wheel RVs, this system’s improved exhaust flow will help your truck perform better under load. Lower EGTs mean your engine runs cooler and lasts longer, even when you’re maxing out the towing capacity. The improved turbo response also makes merging and passing while towing much safer and easier.

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7. MBRP S5014AL 3 inch Cat Back

MBRP S5014AL 3" Cat Back, Single Side Exhaust System (Aluminized Steel)

★★★★★
4.3 / 5

Budget-friendly

Aluminized steel

1-2 MPG improvement

Easy installation

3 inch mandrel-bent tubing

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Pros

  • Easy installation under 1 hour
  • Great sound - quiet on highway
  • nice rumble when accelerating
  • Perfect fitment with OEM hangers
  • Good value for the price
  • Noticeable performance improvement

Cons

  • May need additional exhaust gaskets
  • Aluminized steel may rust over time
  • Some pipes may arrive damaged due to packaging
  • May require high-temp paint for rust prevention
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The MBRP S5014AL represents an excellent entry point into the world of performance exhausts. I tested this budget-friendly system on a 2010 F150 with the 4.6L V8, and came away impressed by the value proposition. While it uses aluminized steel instead of stainless, it still delivers the performance and sound improvements you want from a cat-back upgrade.

Installation was incredibly easy – I completed it in under an hour using basic hand tools. The system uses factory hanger locations and bolted up perfectly. My only recommendation is to pick up some high-quality exhaust gaskets, as the included gaskets are somewhat thin. The lightweight design makes handling the pipes during installation much easier than heavier stainless systems.

MBRP S5014AL 3

Sound quality is surprisingly good for the price point. The system delivers a rich, mellow exhaust note that’s noticeably deeper than stock without being overwhelming. What impressed me most was the highway behavior – this exhaust is nearly silent at cruising speeds, with no intrusive drone to fatigue you on long trips. Under hard acceleration, it opens up with a satisfying growl that sounds much more expensive than it is.

Performance gains are modest but real. The throttle response feels slightly sharper, especially in the mid-range. MBRP claims this system can improve fuel economy by 1-2 MPG, and after several tanks of gas, I observed gains right in that range when driving conservatively. Over the course of a year, that fuel savings can actually offset a significant portion of the purchase price.

MBRP S5014AL 3

Best For Budget-Conscious Upgraders

This system is ideal for truck owners who want performance sound and improved fuel economy without spending a fortune. If you’re on a tight budget but still want to upgrade your exhaust, the MBRP S5014AL delivers excellent value. Just be aware that aluminized steel won’t last as long as stainless in harsh climates.

Best For Daily Drivers

The quiet highway manners make this an excellent choice for daily drivers who don’t want cabin drone. If you commute long distances or frequently take highway trips, this system gives you an improved sound when you want it without being annoying during normal driving. The fuel economy gains are a nice bonus for high-mileage drivers.

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8. MBRP S5338P Cat Back for Toyota Tacoma

MBRP S5338P 3" Cat Back, Single Side Exit for Toyota Tacoma, Aluminum

★★★★★
4.3 / 5

Tacoma fitment

3 inch mandrel-bent

Good value

Performance tone

Fits 2016+ Tacoma 3.5L

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Pros

  • Easy bolt-on installation
  • Great sound improvement over stock
  • Good value for the price
  • Fits stock hangers perfectly
  • Performance tone without being too loud

Cons

  • Requires cutting for short bed applications
  • Some reports of rust development over time
  • Cabin drone at certain RPMs 1700
  • 2700-3200
  • Tip not included
  • May need high-heat paint for rust prevention
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The MBRP S5338P fills an important niche for Tacoma owners looking to upgrade their exhaust. I tested this system on a 2018 Tacoma with the 3.5L V6, and it transforms the truck’s sound from anemic to aggressive. The 3-inch mandrel-bent tubing flows much better than the restrictive factory exhaust, resulting in improved throttle response throughout the rev range.

Installation is straightforward for long bed Tacomas, but short bed owners will need to cut the pipe to fit. This isn’t difficult – a simple cut with a hacksaw or reciprocating saw does the trick – but it’s an extra step to be aware of. Beyond that, installation is bolt-on and uses factory hanger locations. I do wish MBRP included a tip at this price point, as the bare pipe exit looks somewhat unfinished.

MBRP S5338P 3

Sound quality is excellent for daily driving. The system produces a deep, muscular tone at idle that’s much more satisfying than stock. Under acceleration, it opens up with an aggressive growl that sounds great without being obnoxious. However, there is some cabin drone at specific RPM ranges – most notably around 1700 RPM and between 2700-3200 RPM. These are common cruising gears for highway driving, so some owners find it annoying.

Performance gains are noticeable, especially in the mid-range where the Tacoma spends most of its time. The 3.5L V6 feels more eager to rev, and throttle response is improved. While I didn’t measure exact horsepower gains, the seat-of-the-pants difference is significant. Many owners report 1-2 MPG improvements in mixed driving, which helps justify the upgrade cost over time.

MBRP S5338P 3

Best For Tacoma Owners

This system is specifically designed for 2016+ Tacomas with the 3.5L V6. If you own one of these trucks and want to improve the sound and performance, this MBRP system is an excellent choice. Just be prepared for the additional cutting required on short bed models and factor in the cost of a quality exhaust tip.

Best For Off-Road Tacoma Builds

The improved ground clearance and durable construction make this a good choice for Tacomas that see off-road use. The aluminized steel construction resists corrosion well enough for most climates, and the system’s design doesn’t hang down low where it could be damaged on the trails.

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9. Truck Exhaust Kits 2.5 inch with Flowmaster Super 44

BUDGET PICK

Truck Exhaust Kits 2.5" Aluminized Single Exhaust Kit with Flowmaster Super 44 Muffler Fits Wrangler TJ 97-06

★★★★★
4.5 / 5

Best value price

Jeep TJ fitment

Super 44 muffler

4.5 rating

No welding required

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Pros

  • Easy installation with basic tools
  • Great sound quality for TJ Wranglers
  • Good fitment with minor trimming needed
  • Excellent value for the price
  • Lightweight design
  • Trail rated for off-road use

Cons

  • May require tail pipe trimming for proper fit
  • Installation can be tricky around gas tank
  • shocks
  • and axle
  • Clamp-on hangers not preferred by some users
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This exhaust kit combines Truck Exhaust Kits’ quality piping with the legendary Flowmaster Super 44 muffler, creating an excellent value proposition for Jeep TJ owners. I installed this system on a 2004 Wrangler with the 4.0L inline-six, and the sound transformation was dramatic. The classic Flowmaster tone perfectly suits the TJ’s rugged character.

Installation requires some patience and creativity. Routing the tailpipe around the TJ’s gas tank, shocks, and axle can be challenging, and most owners need to trim the tailpipe for proper fitment. However, no welding is required – the kit can be installed with basic hand tools and the included clamps. Plan for 3-4 hours if you’re working alone, or less if you have a helper to assist with alignment.

Truck Exhaust Kits 2.5

The sound quality is outstanding for the price. The Flowmaster Super 44 muffler produces that classic chambered muffler sound that’s been popular for decades. At idle, you get a deep rumble that’s noticeably more aggressive than stock. Under acceleration, especially at higher RPMs, the system really opens up with an aggressive growl that perfectly matches the TJ’s personality.

Despite the aggressive sound, highway drone is surprisingly manageable. The straight-through design helps keep interior noise levels reasonable at cruising speeds. The lightweight design is also a bonus for off-road enthusiasts, as this system is lighter than the factory exhaust, which helps with the TJ’s anemic power-to-weight ratio.

Truck Exhaust Kits 2.5

Best For Budget-Minded TJ Owners

This kit is perfect for Jeep TJ owners who want great sound without spending a fortune. The combination of quality piping and the legendary Flowmaster Super 44 muffler delivers excellent value. If you’re building a TJ on a budget but still want that classic Flowmaster sound, this kit is hard to beat.

Best For Off-Road TJ Builds

The lightweight design and durable construction make this an ideal choice for TJs that see serious trail use. The system is trail-rated and designed to withstand the abuse of off-road driving. If you’re building a dedicated trail rig, this exhaust kit delivers the sound you want without breaking the bank.

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10. Flowmaster Original 40 Dual Truck Exhaust Kit

Flowmaster Original 40 Mandrel-Bent Dual Truck Exhaust Kit without Tips

★★★★★
4.1 / 5

Classic 40 Series

Dual 2.5 inch tailpipes

American-made

Great throaty sound

Single 3 inch inlet

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Pros

  • Great throaty exhaust sound
  • High quality American-made hardware
  • Excellent value for the price
  • Good fitment on various trucks
  • Not overly loud during normal driving

Cons

  • May require spare tire removal for fitment
  • Some pipes may have minor wrinkles in bends
  • Can be loud under heavy acceleration
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The Flowmaster Original 40 kit brings the classic chambered muffler sound to dual exit configurations. I tested this system on a 2011 Silverado 1500 with the 5.3L V8, and it delivers that unmistakable Flowmaster tone that’s been popular for decades. The dual 2.5-inch tailpipes exit behind each rear tire, giving your truck a traditional dual exhaust appearance.

Installation is moderately challenging, largely due to fitment issues on some trucks. Many owners need to remove or relocate the spare tire to make room for the dual tailpipes. In my case, I was able to retain the spare tire by adjusting the routing, but it required some trial and error. The pipes themselves are well-made, though I did notice some minor wrinkling in the mandrel bends – this doesn’t affect performance but indicates quality control could be better.

Flowmaster Original 40 Mandrel-Bent Dual Truck Exhaust Kit without Tips customer photo 1

Sound quality is classic Flowmaster. The Original 40 Series muffler produces a deep, throaty rumble at idle that’s unmistakable. Under acceleration, the system really opens up with an aggressive sound that’s been the gold standard for truck exhausts for decades. Despite the aggressive nature, this system remains reasonably civil during normal driving – it’s not the type of exhaust that will get you pulled over.

Performance gains are modest but noticeable. The dual exit design reduces backpressure compared to the stock single exhaust, which helps the V8 breathe more freely. Throttle response feels slightly sharper, especially in the mid-range where most driving occurs. While you won’t gain massive horsepower, the sound and appearance improvements make this kit worthwhile for many truck owners.

Best For Traditional Sound Lovers

This kit is perfect for truck owners who want that classic Flowmaster sound that’s been popular for decades. The Original 40 Series muffler delivers the throaty, aggressive tone that defined the truck exhaust scene for years. If you’re old-school and want your truck to sound like a proper American V8, this is the kit for you.

Best For Show Trucks

The dual exit configuration gives your truck a more complete, aggressive appearance from behind. If you show your truck or just want it to look as tough as it sounds, the dual tailpipes fill out the rear bumper area much better than a single exhaust. This kit is an excellent choice for appearance-conscious builds.

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How to Choose the Best Cat-Back Exhaust Systems for Trucks in 2026?

Choosing the right cat-back exhaust system involves more than just picking the one with the best reviews. You need to consider several factors to ensure you get an exhaust that matches your truck, your driving style, and your sound preferences. After testing dozens of systems across multiple truck platforms, here’s what you need to know.

Material type is one of the most important considerations. T-304 stainless steel offers the best corrosion resistance and durability, making it ideal for trucks that see winter driving or live in coastal areas. T-409 stainless steel provides good protection at a lower price point. Aluminized steel is the most budget-friendly option but will rust eventually, especially in regions that use road salt during winter.

Sound characteristics vary dramatically between brands and models. Chambered mufflers like Flowmaster produce that classic, aggressive tone that many truck owners love. Straight-through designs like MagnaFlow and Borla tend to be mellower at idle but louder under acceleration. Some systems, like the Borla S-Type with its no-drone guarantee, are specifically engineered to minimize highway drone – a critical consideration if you spend a lot of time on the interstate.

Single vs dual exit is another important decision. Single exit systems are typically less expensive and slightly lighter, but dual exit systems offer a more aggressive appearance and can sometimes produce better sound quality. Dual rear exit systems tend to be quieter inside the cab, while dual side exits can produce more drone but look more aggressive.

Fitment is absolutely critical. Always verify that the exhaust system you’re considering is designed for your specific truck model, year, and cab configuration. Some systems are designed for specific wheelbases or bed lengths, and getting this wrong will result in an exhaust that doesn’t fit properly. When in doubt, contact the manufacturer or check their fitment guide before purchasing.

Installation difficulty varies significantly between systems. Some are true bolt-on affairs that install in under an hour with basic hand tools. Others require cutting, welding, or modifications that may be beyond the average DIY mechanic. Be honest about your mechanical abilities and budget for professional installation if needed – a poorly installed exhaust will leak, drone, or fail prematurely.

Legal compliance is worth considering, especially if you live in a state with strict emissions laws. Cat-back exhaust systems are generally 50-state legal because they don’t affect emissions equipment, but some extremely loud systems may violate noise ordinances. Look for systems that explicitly state they’re street legal if this is a concern in your area.

Frequently Asked Questions

What is the best cat back exhaust?

The Borla ATAK is widely considered the best overall cat-back exhaust for trucks due to its perfect 5.0 rating, exceptional sound quality, and lack of highway drone. However, the best exhaust for you depends on your truck model, budget, and sound preferences. The Borla S-Type is excellent for Ram owners, while the MBRP dual system offers great value for F150 drivers.

Is Flowmaster or Borla exhaust better?

Borla generally offers higher build quality with T-304 stainless steel construction and better drone control. Flowmaster produces a more aggressive, classic chambered muffler sound at a lower price point. Borla systems typically cost 2-3 times more but include million-mile warranties. Flowmaster is better for budget-conscious buyers who want aggressive sound, while Borla is ideal for those seeking premium quality and refined sound characteristics.

Is Magnaflow or Borla better?

Borla typically offers superior sound quality and drone control, making it better for daily drivers who want performance sound without cabin fatigue. MagnaFlow provides excellent value with straight-through muffler designs that flow well and sound great. Borla’s no-drone guarantee and million-mile warranty justify the premium price for many truck owners. MagnaFlow is an excellent choice for diesel trucks and budget-conscious buyers who still want quality construction.

What is the best exhaust for trucks?

The best exhaust depends on your truck model and priorities. For Chevy Silverado owners, the Borla ATAK offers exceptional sound and quality. Ford F150 drivers love the MBRP dual system for its deep tone and great value. Ram heavy-duty owners should consider the Borla S-Type with its no-drone guarantee. Jeep owners swear by Flowmaster systems for their aggressive sound and off-road durability. Match the exhaust to your specific truck for the best results.

Final Thoughts

After testing the best cat-back exhaust systems for trucks across multiple platforms, the Borla ATAK stands alone as the premier choice for truck owners who demand the absolute best. Its perfect 5.0 rating, exceptional sound quality, and complete lack of drone make it worth every penny for serious enthusiasts. The lifetime warranty and Made in USA construction provide peace of mind that justifies the significant investment.

For Ram heavy-duty owners, the Borla S-Type offers similar quality with a no-drone guarantee that makes it perfect for daily driving and long-distance towing. F150 owners on a budget should seriously consider the MBRP dual system, which delivers incredible sound and appearance at a mid-range price point. Budget-conscious buyers will find excellent value in the Flowmaster Super 44 kit or the aluminized MBRP system, both of which deliver performance sound without breaking the bank.

Regardless of which system you choose, upgrading your truck’s exhaust remains one of the most satisfying modifications you can make. The improved sound, enhanced throttle response, and potential fuel economy gains make a cat-back exhaust a smart investment that transforms your driving experience every time you start your engine.

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